Pneumatic Ecosystem
Contents
- Overview
- Applications
- Air Preparation Station (CA-AP-001-0001)
- Manifold Station with Valves (CA-CO-001-0002/0004)
- On/Off Valve (CE-AR-002-0000)
- Manual Hand Valve (HW-AR-003-0000)
- Non-Guided Actuators (MO-AR-001-0100/0200/0300)
- Guided Actuators (MO-AR-002-0100/0200)
- Pivoting Non-Guided Actuators (MO-AR-003-0100/0200/0300)
- Position Sensor (CE-SN-008-0001)
- Accessories
- Assembly Instructions
- Actuator Force Calculation
- Flow Rate Calculation
Overview
Vention has partnered with SMC, an industry leader in pneumatics, to bring you a series of pneumatic components. These components include an air preparation station complete with a pressure regulator, air filter and manual safety release valve, a manifold that supports up to four independent open-center valves that drive various lengths of double-acting cylinders. The entire system is controlled using Vention’s MachineMotion (CE-CL-005-0003) and IO Expander (CE-MD-001-0001).
Applications
There are several applications for the pneumatic ecosystem, including clamping and guidance systems.
Air Preparation Station (CA-AP-001-0001)
Specifications
Flow Coefficient Cv (Calculate Flow Rate here) | 2.3 |
Operating Temperature [°C] | -5 to 60 |
Maximum Operating Pressure [MPa] | 1.0 |
Filter Drain Capacity [ml] | 25 |
Filter Filtration Rating [μm] | 5 |
Included Tubing | 8mm OD Polyurethane Tubing - 2 meters in length |
Manifold Station with Valves (CA-CO-001-0002/0004)
Specifications
Available Valve Stations | 2 and 4 |
Flow Coefficient Cv per valve (Calculate Flow Rate here) | 0.3 |
Operating Temperature [°C] | -10 to 50 |
Maximum Operating Pressure [MPa] | 0.7 |
Minimum Operating Pressure [MPa] | 0.2 |
Control Voltage [V] | 24 |
Maximum Power Consumption [W] | 0.35 |
Enclosure Rating | IP67 |
Included Tubing | 8mm OD Polyurethane Tubing - 2 meters in length with industrial standard male 1/4” quick connector |
Wiring
All Manifold Stations come pre-wired using dual output terminal blocks. Each terminal block represents the control of a single valve. Up to 2 valves can be controlled by a single Digital IO Module (CE-MD-001-0001). For a 2-valve Manifold Station (CA-CO-001-0002), it should be wired as follows:
For a 4-valve Manifold Station (CA-CO-001-0004), it should be wired as follows:
Valve numbering goes as follows on the Manifold station:
On/Off Valve (CE-AR-002-0000)
Specifications
Type of Actuation | Normally Closed (N.C.) |
Flow Coefficient Cv (Calculate Flow Rate here) | 2.1 |
Operating Temperature [°C] | -10 to 50 |
Maximum Operating Pressure [MPa] | 0.7 |
Minimum Operating Pressure [MPa] | 0.2 |
Control Voltage [V] | 24 |
Maximum (Peak) Power Consumption [W] | 1.55 |
Nominal Power Consumption [W] | 0.55 |
Enclosure Rating | IP65 |
Included Tubing | 8mm OD Polyurethane Tubing - 4 meters in length |
Wiring
All On/Off Pneumatic Valves come pre-wired to an output terminal block. Up to 4 valves can be controlled by a single Digital IO Module (CE-MD-001-0001). It should be wired as follows, the black wire in GND input and the red wire in OUT# output.
Manual Hand Valve (HW-AR-003-0000)
Specifications
Flow Coefficient Cv per valve (Calculate Flow Rate here) | 1.5 |
Operating Temperature [°C] | -5 to 60 |
Maximum Operating Pressure [MPa] | 1.0 |
Positions | 2 |
Outlets | 6mm OD Push-to-Connect fittings to control Dual-Acting Actuators |
Included Tubing | 8mm OD Polyurethane Tubing - 2 meters in length |
Non-Guided Actuators (MO-AR-001-0100/0200/0300)
Specifications
Available Stroke Lengths [mm] | 100, 200, 300 |
Bore Size [mm] | 32 |
Operating Temperature [°C] | -5 to 60 |
Maximum Operating Pressure [MPa] | 1.0 |
Minimum Operating Pressure [MPa] | 0.05 |
Maximum Radial Load [N] | 4 |
Piston Speed [mm/s] | 5 to 500 |
Included Tubing | 6mm OD Polyurethane Tubing - 6 meters in length |
The actuator force is a function of its operating pressure. The theoretical output force can be calculated below.
Guided Actuators (MO-AR-002-0100/0200)
Specifications
Available Stroke Lengths [mm] | 100, 200 |
Bore Size [mm] | 25 |
Operating Temperature [°C] | -5 to 60 |
Maximum Operating Pressure [MPa] | 1.0 |
Minimum Operating Pressure [MPa] | 0.12 |
Maximum Radial Load [N] | 100mm stroke: 65 200mm stroke: 40 |
Piston Speed [mm/s] | 5 to 500 |
Included Tubing | 6mm OD Polyurethane Tubing - 6 meters in length |
The guide actuator force is a function of its operating pressure. The theoretical output force can be calculated below.
Pivoting Non-Guided Actuators (MO-AR-003-0100/0200/0300)
Specifications
Available Stroke Lengths [mm] | 100, 200, 300 |
Bore Size [mm] | 32 |
Operating Temperature [°C] | -5 to 60 |
Maximum Operating Pressure [MPa] | 1.0 |
Minimum Operating Pressure [MPa] | 0.05 |
Maximum Radial Load [N] | 4 |
Piston Speed [mm/s] | 5 to 500 |
Included Tubing | 6mm OD Polyurethane Tubing - 6 meters in length |
The pivoting non-guided actuator force is a function of its operating pressure. The theoretical output force can be calculated below.
Additionally, the pivoting non-guided cylinders have rotational limitations on both front and back clevis brackets. The front piston clevis mount of the cylinder is limited to a ± 50° range of motion, while the back clevis mount is limited to ± 40°.
Position Sensor (CE-SN-008-0001)
When confirmation of the actuator position is needed, a Normally Closed (N.C.) position sensor (CE-SN-008-0001) can be easily slid into any groove on the pneumatic actuator and secured in place using a 1mm precision flat screwdriver. It accurately senses the magnetic field of the piston as it passes beneath the sensor and a built in red LED illuminates when turned ON.
Up to 4 position sensors can be easily wired to a single Digital IO Module (CE-MD-001-0001). It should be wired as follows, the blue wire in GND input, the black wire in IN# input and the brown wire in the 24VDC input.
The guided actuators (MO-AR-002-0100/0200) require an adapter to properly secure the position sensor in place. An adapter is included with each sensor.
Accessories
Vention’s Pneumatic Ecosystem also includes a variety of accessories for different use cases.
The 6mm 90 Degree One-touch Fitting to 1/8in RC with Speed Controller features a numeric indicator representing a specific level of flow control for cylinders. This fitting can be used to slow down and control the speed of the push and pull movement of our dual action cylinders. The indicator can be used to synchronize multiple cylinders to the same speed.
Note: The speed controller fittings replace the pre-installed 90-degree fittings on all our cylinders. When installing the speed controller fittings, the cylinder must be turned either 90 or 180 degrees with respect to the mounting brackets as the fittings do not fit underneath when mounted. Use an adjustable wrench to properly install the fittings.
Assembly Instructions
Note: All air supply tubes have an 8 mm outer diameter, whereas all actuator tubes have a 6 mm outer diameter.
When connecting your pneumatic system:
- Make sure the emergency shutoff valve is turned to the EXH (exhaust) position
- Connect the filter/regulator unit’s outlet to the manifold’s inlet port using the provided 8 mm tubing
- Connect the unaltered end of the provided supply line to the shutoff valve’s inlet
- Attach the provided quick-connect fitting to the supply line, and connect the end of the fitting to your air supply
- If you don’t have an air-preparation station, simply connect the unaltered end of the provided supply line to the manifold’s inlet
Every valve features two ports which correspond respectively to the actuator’s push and pull actions
- Connect the valve ports on the manifold to the actuator ports using the provided 6 mm tubing
- Test the actuator. If the direction of action is the opposite of what is desired, simply swap the tubes using the one-touch fittings
Non-Guided Cylinder Assembly
Guided Cylinder Assembly
Manual Valve with Guided Cylinder Assembly
On/Off Valve Assembly
Actuator Force Calculation
The effective pushing and pulling force of all cylinders can be calculated as follows:
Pressure P [MPa] | 0.3 | 0.5 | 0.7 |
Non-Guided Cylinder Pushing Force (Out) [N] | 241 | 402 | 563 |
Non-Guided Cylinder Pulling Force (In) [N] | 181 | 302 | 422 |
Guided Cylinder Pushing Force (Out) [N] | 147 | 246 | 344 |
Guided Cylinder Pulling Force (In) [N] | 113 | 189 | 265 |
Flow Rate Calculation
Your system’s maximum Flow Rate Qv in standard cubic feet per minute (scfm) can be calculated by deviding the Flow Coefficient Cv by a predertermined conversion factor based on pressure as seen in the table below.
Pressure P [MPa] | 0.276 (40 psi) | 0.345 (50 psi) | 0.412 (60 psi) | 0.483 (70 psi) | 0.552 (80 psi) | 0.621 (90 psi) | 0.690 (100 psi) |
Conversion Factor | 0.0370 | 0.0312 | 0.0270 | 0.0238 | 0.0212 | 0.0192 | 0.0177 |
When calculating the maximum flow rate, it is important that the lowest Cv value is used as it is the limiting factor. For example, to determine the maximum flow rate through a system that utilizes an On/Off Valve (CE-AR-002-0000) and an Air Preparation Station (CA-AP-001-0001), the lowest Cv is 2.1. Assuming the system’s pressure is set to 0.55 MPa (80 psi), the following calculation must be done:
Note: This general rule applies at standard air temperature (20°C) and pressure (101.3 kPA or 14.7 psi). It provides an approximation of air flow rate values, not an exact measurement.